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March 09, 2023

What are the minor faults that can easily occur with the cage welding machine?

What are the minor faults that can easily occur with the CNC steel rolling welder?
In the process of long-term overload use of the CNC steel rolling welder, strengthen the equipment fault repair, to maintain good operation of the equipment, reduce the equipment failure rate and extend the service life of the equipment is of great significance. In the process of using the equipment often appear a fault, as a manufacturer of roller welding machine for many years, we give you a small summary, so that in the future encounter these small problems will not be too worried, we slowly look at.

First, the CNC steel rolling welder walking trolley track collapse. The walking trolley track of the outstanding steel ring rolling machine is a special kind of track. The walking track made of this material is not collapsible. If you buy a CNC rebar rolling welder with a walking track made of steel pipe or channel steel, then your CNC rebar winding machine will often collapse. At this point you can only replace the tracks yourself or ask the manufacturer to replace the walking tracks for you.
Secondly, the spacing of the steel bars in the cage made by the CNC rebar rolling mechanism is not stable. The outstanding CNC rebar winding machine control system is equipped with three frequency converters to coordinate the rubber roller speed, the trolley travel speed and the wire feeding speed of the straightening machine. In this way, the rebar spacing in the rebar cage is generally very stable. You can try to reduce the working speed of the CNC steel roll welder to reduce the vibration amplitude of the cage during rotation and improve the specification.

Thirdly, the steel cage rolling machine supports the deformation of the cage rubber rollers. If you buy a poor quality rebar roller welder, the deformation of the rubber rollers supporting the rebar cage is inevitable because the wall thickness of the rubber rollers is limited and so is the weight of all the supports. If you buy a top quality CNC rebar winding machine, try to observe if the base of your equipment supporting the rubber rollers is skewed, resulting in uneven forces on the rollers.

Fourth, the tile base that holds the rubber rollers in place on the CNC rebar rolling welder is fractured. If the tile seat of your CNC steel roller welder fixing the rubber roller is broken, you can observe whether the rubber roller is firmly positioned in the steel cage. If the rubber roller is deformed, the tile holder tends to break at this point. Therefore, in daily use, you must pay attention to the maintenance of the CNC steel bar winding machine and often reinforce the screws to avoid unnecessary failures.

Although there are few opportunities for common mechanical faults in the steel rolling machine, they should not be ignored. Instead, a comprehensive analysis is required to determine the root cause of the fault and to shorten the downtime as much as possible in order to give full play to the performance of the equipment.


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